busbar recommendations

busbar recommendations

When combining multiple batteries, the best practice is to parallel each battery (with similar length conductors) to a busbar.

When outside of conduit, a cost-effective solution is the Victron "Power-In" or its fused cousin, the Victron "Lynx".
Fortress eFlex and eVault original + MAX series batteries have internal fuses, so external fuses are not required.

For a clean look, inside of conduit, it is often convenient to purchase a busbar with the right amperage and stud rating.
Be sure to get two busbars - one for positive and the other for negative! 

We commonly recommend an 8"x8" trough underneath the inverter, with the following busbars contained within: 

Battery + Inverter Range
Total Number of Studs
Amperage Rating
Link
1 inverter (up to 250A breaker), up to 3 batteries
4 (5/16ths stud)250A
2 inverters, up to 3 batteries
4 (3/8th stud)
600A 
1-2 inverters, up to 7 batteries
8 (5/16th stud)
600A
3 inverters, up to 7 batteries
(5/16th stud)
1000A
 1-6 inverters, up to 11 batteries
12 (5/16th stud)
1000A

Note: inverter and battery recommendations should be made in compliance with NEC.
You may need to add terminal fuse blocks to regulate maximum busbar ampacity or to meet short circuit current interrupt ratings.
    • Related Articles

    • Large System Busbar Selection (Ampacity > 1000A)

      Large 48V battery banks are desired in commercial 208V three-phase applications and very large residential applications. Fortress eVault MAX batteries can be paralleled up to 370 kWh and some 48V inverters can be stacked to 144kW on both three-phase ...
    • Generators

      In off-grid design, backup generators significantly reduce the required battery bank size. A generator autostart feature is also useful, eliminating a chore for the customer that can occur at random, odd hours in many cases. The majority of ...