VERSION |
CHANGE |
EMM-V1.2 |
|
EMM-V1.3 |
|
EMM-V1.4 |
From RS485 To CAN |
EMM-V250219 |
|
Our mission is to provide compact, user-friendly, and affordable energy storage solutions using the latest technology for all homes and businesses. Fortress solar energy storage batteries can easily integrate with new and existing PV systems and work with a wide range of existing inverter and charge controller manufacturers for ease in system design.
Corporate Headquarters
Address: 2010 Cabot Blvd West, STE L Langhorne, PA 19047
United States
Website: www.fortresspower.com
Email: techsupport@fortresspower.com
Phone: US: (877) 497-6937
LATAM: (215) 710-8960
Unless otherwise submitting a Fortress warranty through the Guardian hub, please submit your eFlex MAX warranty here:
https://fortresspower.com/warranty
Beyond this product manual, you may also find our inverter guides useful to system installation and commissioning:
https://www.fortresspower.com/inverter-guides
Beyond that, please find additional resources within our Support Portal https://support.fortresspower.com/portal/en/kb
Note: Sign into the Support Portal to access all features
All types of damage to the product may lead to a leakage of electrolyte or flammable gas. During installation of the battery, the utility grid and solar input must be disconnected from the Battery Pack wiring. Wiring must be carried out by qualified personnel. The battery pack contains no user serviceable parts.
High voltage or current is present in the device. The electronics inside the Battery Pack are vulnerable to electrostatic discharge. Observe the following precautions:
Do not subject the battery pack to strong impacts. Do not crush or puncture the battery pack.
Do not dispose of the battery pack in a fire.
Do not expose the battery pack to temperatures more than 122°F (50°C). Do not place the battery pack near a heat source such as a fireplace.
Do not expose the battery pack to direct sunlight.
Do not allow the battery connectors to touch conductive objects such as wires.
Do not disassemble the battery pack.
Do not touch the battery pack with wet hands.
Do not expose the battery pack to moisture or liquids. Keep the battery pack away from children and animals.
Do not allow the battery pack to come in contact with liquids. Do not subject the battery pack to high pressures.
Do not place any objects on top of the battery pack.
IMPORTANT NOTE: Circuit Breakers, Disconnects and Fuses should be employed throughout the energy storage and generation installation to isolate effectively and protect all components of the system against faults, short circuits, polarity reversals or a failure of any component in the overall system.
Fuses, breakers, wiring ratings and values should be determined by established standards and evaluated by certified electricians, licensed installers, and regional code authorities. The eFlex MAX Battery Management System (BMS) alone will not protect the batteries from these extreme electrical events. Failure to adhere to installation protocol will void the warranty.
CAUTION! Verify polarity at all connections with a digital voltmeter before energizing the system.
Reverse polarity at the battery terminals will void the warranty and destroy the batteries. Do not short circuit the batteries.
Most batteries pose some risk of shock or sparking during the installation and initial wiring and connection process. Wearing insulated gloves, clothing and footwear and using electrically insulated tools are required when working with eFlex MAX. Cover or remove jewelry or conductive objects (metal bracelets, rings, belt buckles, metal snaps, zippers, etc.) when working with any electrical or mechanical device. Cover or restrain long hair and loose clothing when working with any electrical or mechanical device. CAUTION! Do not disassemble or modify the battery. If the battery housing is damaged, do not touch the exposed contents.
CAUTION! Do not attempt to charge the battery below 32 degrees F (0 degrees C). Attempts to charge at subfreezing temperatures can adversely affect State of Health (SOH) and cycle life and will void the warranty; never charge battery if it is frozen; never charge a visibly damaged battery. Charging the battery near freezing should only be done with a low amperage external charger or closed-loop communication inverter unless the battery bank is heated. There is no need to heat the batteries above 50F.
Do not charge the battery when the ambient temperature is freezing or below. Discharge current at sub-freezing temperatures should also be significantly reduced. Consider the Fortress DuraRack cabinet for din-rail friendly heater installation.
Recommended operating parameters of charger/Inverters For 3,000 Cycles:
is exposed to the leaked substance, immediately perform the actions described below.
Store batteries away from direct sunlight and in locations with temperatures ranging between 0°C and 35°C (32°F to 95°F) to avoid exposure to high temperatures.
If you expect the battery to be left unattended for extended periods, set a higher battery cutoff voltage as a precaution. This is particularly important if the power supply is critical, and the charging sources (like solar panels) may be obstructed by snow or dust. In such scenarios, installing a backup generator with an AutoStart feature is advisable. Note that the inverter and battery management system may impose a minor load on the battery, potentially depleting it over long durations without any charging sources. Following these guidelines will help ensure your battery's longevity and reliability, even during extended storage periods.
Please refer to our sizing guide and warranty letter for appropriate sizes between various inverter models and the eFlex MAX. https://support.fortresspower.com/portal/en/kb/articles/minimum-battery-sizing .
Instead of memorizing the above chart, a good rule of thumb is a maximum of 3.3kW of power output per eFlex MAX without battery-inverter communication. Alternatively, you could design 5kW of power output per eFlex MAX with battery-inverter communication, but it may limit the inverter burst capacity. Under no circumstance should you install an inverter with charging capacity greater than 100A per eFlex MAX, even if you intend to limit the charge or discharge capacity of the inverter either manually or digitally.
INVERTER |
EFLEX/MAX 5.4 OPEN LOOP |
EFLEX/MAX 5.4 CLOSED-LOOP |
FORTRESS POWER ENVY 8KW |
2 |
2 |
FORTRESS POWER ENVY 10KW |
2 |
2 |
FORTRESS POWER ENVY 12KW |
3 |
3 |
SCHNEIDER ELECTRIC XW PRO 6848 |
3 |
2 |
SCHNEIDER ELECTRIC XW+ 6848 |
3 |
— |
SCHNEIDER ELECTRIC XW+ 5548 |
2 |
— |
SCHNEIDER ELECTRIC SW 4048 |
2 |
— |
OUTBACK POWER RADIAN 8048A |
3 |
— |
OUTBACK POWER RADIAN 4048A |
2 |
— |
OUTBACK POWER SKYBOX SBX 5048 |
2 |
— |
OUTBACK POWER VFXR 3648A |
1 |
— |
OUTBACK POWER FXR 3048A |
1 |
— |
SOL-ARK 5K |
3 |
2 |
SOL-ARK 8K |
3 |
2 |
SOL-ARK 12K |
3 |
2 |
SOL-ARK 15K |
4 |
3 |
SMA SUNNY ISLAND 6048 |
2 |
2 |
SMA SUNNY ISLAND 4548 |
2 |
2 |
STUDER INNOTEC AJ 400-48 |
1 |
1 |
STUDER INNOTEC AJ 700-48 |
1 |
1 |
STUDER INNOTEC XTS 1400-48 |
1 |
1 |
STUDER INNOTEC XTS 2600-48 |
2 |
1 |
STUDER INNOTEC XTS 4000-48 |
2 |
2 |
STUDER INNOTEC XTS 6000-48 |
3 |
3 |
STUDER INNOTEC XTS 8000-48 |
4 |
4 |
MAGNUM / SENSATA MS 4448 |
2 |
— |
MAGNUM / SENSATA MS 4048 |
2 |
— |
SELECTRONIC SP PRO SPMC 481- AU |
2 |
— |
SELECTRONIC SP PRO SPMC 482- AU |
3 |
— |
VICTRON ENERGY QUATTRO 48/3000/35 |
1 |
— |
VICTRON ENERGY QUATTRO 48/5000/70 |
2 |
— |
VICTRON ENERGY QUATTRO 48/10000/140 |
3 |
— |
VICTRON ENERGY QUATTRO 48/15000/200 |
5 |
— |
APSYSTEMS ELS-5K |
2 |
1 |
APSYSTEMS ELS-7.6 |
3 |
2 |
APSYSTEMS ELS-9.6 |
3 |
3 |
APSYSTEMS ELS-11.4 |
3 |
3 |
PART |
DESCRIPTION |
QTY |
1 |
eFlex MAX 5.4kWh |
1 |
2 |
1¼ -Inch Threaded Conduit Fitting |
1 |
3 |
Busbar Top Cover |
1 |
4 |
Top eFlex MAX Cover |
1 |
5 |
Wall Mount Bracket |
1 Pair |
6 |
Manual |
1 |
7 |
Busbar (300A) |
1 Pair |
8 |
Busbar Bottom Cover |
1 |
9 |
Wall Mount template |
1 |
10 |
Floor Mount Bracket |
1 Pair |
11 |
Back Support |
1 |
12 |
2-Way RJ45 Splitter |
1 |
13 |
ENVY & Sol-Ark Battery-Inverter COMM Cable (2 ft.) |
2 |
14 |
IP65 Battery-Inverter Comm Cable (9.8ft.) |
1 |
15 |
IP65 Battery-Battery Comm Cable (1.15ft.) |
1 |
A |
M4 * 8 Stainless Steel Cross Recessed Countersunk Head Screw |
2 |
B |
M4 * 6 Stainless Steel Cross Pan Head Screw |
5+1 |
C |
M8 * 16 Combination Cross Groove Recessed Hexagonal Head Bolt |
4 |
D |
M4*25 Hexagonal Socket Head Cap Screw |
3 |
E |
M6 * 20 European Standard 30, T-bolt & M6 Flange Nut |
6+1extra |
F |
M8*60 Expansion Screw |
4 |
G |
M6*50 Wood Screw |
4 |
Important
With Top Cover
Without Top Cover
AREA |
DESCRIPTION |
1 |
125ADC Breaker |
2 |
Power Button |
3 |
LED Indicator |
4 |
Negative Booster Port (Only used for Emergency) |
5 |
Negative Port |
6 |
Down-Link |
7 |
Up-Link |
8 |
Safety Valve |
9 |
Positive Terminal |
The Fortress eFlex MAX is an IP65 battery with a 1/4" thick aluminum case. Installers can choose a wall mount or floor mount for indoor and outdoor use, both residential and commercial. Heated battery cabinets are also recommended where operating temperatures are below 32F, even if staying above freezing. Consider the Durack battery cabinet in cold, very hot, or very humid Outdoor environments.
materials.
The eFlex MAX should not be installed in direct exposure to the sun. When wall mounting, only the following configurations are allowed.
Mounting the battery pack to a wall
CAUTION! Installation should be designed to minimize the voltage drop between batteries. There are a few best practices: Maintain identical wire length and wire construction from each Fortress Power Battery terminal to the common bus. If Charge and discharge current exceeds 250amps a battery combiner/bus bar is required.
CAUTION! When paralleling the eFlex MAX 5.4 batteries without connecting them via RJ45 cable(s), please make sure the difference between the highest voltage and lowest voltage does not exceed 0.5 volts. A large current flow from the higher voltage battery to the lower voltage battery could potentially damage one or both batteries. Resulting damage to the battery will void the warranty.
The eFlex MAX 5.4 has two ports on the lid of the battery, which handle both the battery-battery and battery-inverter communication.
For a maximum battery bank size of 86.4KWH, up to 16 eFlex MAX batteries can be connected in parallel. All wires should be an appropriate gauge and constructed to manage the loads that will be placed upon them. A qualified installer should understand this and must adhere to industry standards and published electrical guidelines. The storage capacity and total permissible charging and discharging amperage are increased by the parallel arrangement. The overall voltage is not changed. Instead, the available amperage from the system is increased with each additional parallel battery. For example, in a parallel system with two batteries, the available charging and discharging current is twice that compared to a single battery.
Please follow this procedure to commission eFlex MAX batteries in parallel:
To select the inverter protocol to achieve closed loop communication, you must press and hold the power button for 5 seconds, then release it. Immediately the LED 6&7 will start flashing following the current inverter protocol status. In this stage, press the button once until you select the correct protocol as shown in the images below. Once selected wait for less than 10seconds until the LED indicator returns to normal operation. You must do this will all batteries in the field.
If making a communication cable, please refer to the pin out diagram for an RJ45 cable below. Type A format ethernet cable may also be used. PINs 1-4 are the most used pins for Closed Loop Communication.
The eFlex MAX 5.4 can be floor-mounted in several orientations. All other orientations are allowed, but regardless of orientation, the included floor mounting bracket must be used to prevent the battery from tipping over. Therefore, it is common to put the back of the eFlex MAX battery against the wall.
Only the Following battery orientation depicted in the images are acceptable.
CAUTION! For connecting multiple units: Maintain the recommended clearance between units - at least 0.5 inches (12mm).
Other installation methods The eFlex MAX is designed for multiple installation methods. The T-slot at the back of the enclosure provides the
flexibility to use a standard size 8 - M6 or M8 hammer screw to secure the battery toa variety of racks, including 19” server racks. In all cases, a clearance of 1” around the eFlex MAX battery is required.
(wire trough optional)
IMPORTANT The Hybrid Inverters need to be digitally programmed to comply with correct amperage and voltage stated elsewhere in this guide. Special communication cables may need to be field made. If using battery-inverter communication, please consult our inverter guides:
https://www.fortresspower.com/inverter-guides
Without battery-inverter communication, eFlex MAX batteries should be charged at 54.4V. With battery- inverter communication, eFlex MAX batteries this voltage may be increased according to the published inverter guides:
https://www.fortresspower.com/inverter-guides
The eFlex MAX battery is below a 20% state-of-charge when its resting voltage is below 51.4V In order to keep the inverter and battery system powered up while waiting for a charge, this is the recommended low battery cut-off voltage. It is appropriate to lower this to 51V if using a generator or grid charge to automatically maintain or charge the battery at 51.4V or above. Many older battery inverters cannot program a low battery cut-out voltage above 48V. The eFlex MAX has a safety feature that will cut around this voltage level if necessary. If you regularly deep discharge the eFlex MAX down to 48V, please increase your battery size or upgrade your inverter to maintain warranty compliance.
The eFlex MAX can safely operate at 100A, but its maximum rating is not intended for long duration use. Unless otherwise specified through our inverter guides and battery is connected in Closed Loop, set the charge and discharge rates of the eFlex MAX at 60A to comply with the 10-year warranty. Any grid sellback or demand management function should also be limited to 60A per eFlex MAX. Limiting the charge rate of the eFlex MAX to 60A will result in the longest battery life.
Precaution should be taken when adding charging sources which are not controlled by a single inverter or control system (Ex. using different manufacturer's DC charge controllers and inverters, solar + wind inverters, EV chargers etc.) to ensure the total system charges or discharges the battery within its specification. controllers do not charge the battery concurrently, when and if their combined charge current totals are greater than the charge current of the combined battery bank.
Take additional extra precautions when using wind power to charge the battery, or if the inverter and charge controllers are not the same manufacturer.
If the following scenarios occur, the battery must be charged before use, otherwise the battery damage caused is not covered by the warranty:
Unless explicitly stated in Fortress inverter guides or contrary to the above charging amperages and voltages, charge controller and inverter settings must be programmed per the manufacturer’s recommendations. Consult the manufacturer’s manuals and/or access technical support. To achieve extended life cycles and to comply with the Warranty, the following guidelines should be followed:
At the End of Cycle Life retained capacity is equivalent to 70% Year 1 Capacity. eFlex MAX contains scrap material useful to recycling. Dispose of the battery at a local recycling center or ship back to Fortress Power. Transport end-of-life batteries at 30% state-of-charge, <52V resting.
website for recommended settings at https://www.fortresspower.com/resources/.
Final installation and operation guidelines will be dictated by your Electrician and Installer based on the specifics of your installation and any code requirements that apply to your region. FPlease be aware of the potential electrical hazards before interacting with any and all electrical or mechanical devices.
Please take all necessary safety precautions in your projects and installations.
To remove the Top cover of the eFlex MAX for servicing, grab a flat head screwdriver and insert into hole crevice as depicted in the image above. Pry inwards, follow by tapping the sides of the cover.
Useful Links
Phone:
Tech Support (877) 497-6937
Tech Support (Spanish) (215) 710-8960
Support Tickets: https://www.fortresspower.com/support/
Warranty Submittal: https://www.fortresspower.com/warranty/
NOTES